Refractory linings, lined on site. From Klang to New Caledonia.

Thermaltech Solutions designs, supplies and installs refractory linings and industrial furnaces for aluminium, copper, cement, steel and boiler plants — new plants, upgrades and repairs — from its works at Kawasan Perindustrian Sungai Puloh, Klang.

See where we have worked WhatsApp +6012-311 9862

Two aluminium melting furnaces with regenerative burner blocks and gas pipework inside a furnace hall

Photograph: Thermaltech's own furnace installation, from thermaltech.com.my.

Project atlas

Where we have lined furnaces

Every location below is one Thermaltech names in its own Local Project and Oversea Project galleries — 14 albums, 241 photographs. Open a location to see that project's photographs and the furnace type as Thermaltech files it.

Klang works and local projects, Malaysia

31, Lorong Sungai Puloh 1A/KU6, Kawasan Perindustrian Sungai Puloh — five Local Project albums, 119 photographs

TCIAluminium melting furnace — fabricated and pre-assembled at the works, delivered by crane; captions "Charging Ingot", "Completing and Test Run". 18 photos.
Shotic MalaysiaSoaking furnaces and billet stands — kick-off meeting 31 October 2013; furnace fabrication, chimney gunning, ducting assembly. 72 photos.
Universal Cable BerhadAluminium ovens — four units side by side, control panel with HMI. 6 photos.
ArmSteelChimney casting, ceramic Pyrablock and calcium silicate board works, insulating-brick relining. 12 photos. Furnace type owner to confirm
Full relining of lintel and melting doorMelting-furnace door and lintel relined from scaffold. 11 photos. Customer not named on site.

Furnace casing lifted by mobile crane on site — TCI — furnace delivered by crane

Fabricated furnace unit loaded on a lorry — Shotic Malaysia — unit leaving the works

Four aluminium ovens installed side by side in a factory — Universal Cable Berhad — "4 Units Side by Side"

Oven control panel with HMI screen — Universal Cable Berhad — "Control Panel c/w HMI"

Steel chimney section being rotated by crane for refractory casting — ArmSteel — "Rotaring the Chimney for Casting"

Worker installing ceramic Pyrablock modules inside a vessel — ArmSteel — "Ceramic Pyrablock Works"

Crew on scaffold at a furnace melting door during relining — Lintel and melting door — relining in progress

Relined furnace lintel and door opening — Lintel and melting door — relined

Penang and Johor Bahru, Malaysia

Alpha Industries (Penang and JB), with Luvata Malaysia, Metrod and Metube — one copper album, 11 photographs

Alpha Industries — Penang and Johor BahruCopper induction furnaces: high-alumina brick courses, inlet and induction-wall lining, insulating bricks for back-up lining.
Luvata Malaysia · Metrod · MetubeSame album; captions "Complete lining of 24 Tons Melting Furnace" and "Complete Lining of 9 Tons Holding Furnace". Towns not stated on site.

Rectangular furnace opening lined with courses of high-alumina brick — "Second layer of High Alumina Bricks works"

Bricklayer working inside a copper furnace lining — "Lining of Induction Wall"

Oval furnace bath fully lined with refractory brick — "Complete Lining of 9 Tons Holding Furnace"

Pasir Gudang, Malaysia

Unicore Pasir Gudang — filed under Boiler Industries, 16 photographs

Unicore Pasir GudangBrick lining of an arched boiler chamber and circular lining rings. Captions not published; scope owner to confirm

Brick-arched boiler chamber under construction — Unicore — arched chamber lining

Worker inside a circular brick-lined ring — Unicore — circular lining

Arched brick lining with lighting inside — Unicore — arch interior

Batam, Indonesia

PT Citra Tubindo — heat-treatment furnaces, 18 photographs

PT Citra Tubindo, BatamTempering and hardening furnace relining: roof fibre dismantled and replaced with ceramic fibre blanket on welded anchors; "Conversion from Diesel to NG Burner System"; "Fire Test Run After Job Complete". Filed under Steel Industries.

Ceramic fibre modules being fitted to a furnace roof — "Installation ceramic fibre blanket"

Heat-treatment furnace line inside a tube plant — "Installation Site - Tempering Furnace"

Furnace interior with existing brick lining before works — "Refractory and Pyrablock Jobs - Complete"

Indonesia

PT Walsin Lippo Indonesia — 18 photographs; town not stated on site

PT Walsin Lippo IndonesiaAluminium melting and holding furnace: steelwork fabricated and anti-rust painted in Klang, loaded to containers; burner quarl and launders cast on site; "Start Preheating After Completion"; "Final Touch Up Before Charging Ingot".

Red-primed furnace steelwork stacked on the yard ready for shipping — "Ready to Send to Indonesia"

Forklift loading furnace sections into a container — "Loading to Containers"

Circular burner quarl formwork inside furnace wall — "Casting Burner Quarl"

Vietnam

Holcim, Vietnam — 6 photographs

Holcim, VietnamPrecast-block lining: steel ring water-levelled, fibre blanket, three rounds of precast blocks; "Complete Install of 1 Unit CVF". Filed under Cement Industries.

Crew fitting precast refractory blocks under work lights — "Second Round of Precast Block (PB)"

Completed ring of precast refractory blocks — "Complete Lining 3rd Round"

Thailand

Six customers named — Siam Kraft, Siam City Cement, POSCO Thailand, Oki Temorak, MC-Draka, SC Wado — 48 gallery photographs

Siam Kraft Industry (Siam Cement Group)CFB boiler lining with formwork casting and cyclone lining. 11 photos. Filed under Boiler Industries.
Siam City Cement"Demolishing existing lining at cooler, bullnose, and kiln hood". 5 photos.
POSCO Thailand"CGL Pot Lining" — galvanising-line pot. 20 photos.
Oki TemorakBrick-lined cylindrical vessels with blue steel shells. 12 photos. Furnace type owner to confirm
MC-Draka"Installation Site At MC-Draka Thailand" — copper furnace lining (copper album).
SC Wado"SC Wado, Thailand 200KG/Hr" — die-casting furnace (Aluminium, Die Casting Industries).

Completed cylindrical brick lining viewed from above — Oki Temorak — completed lining

Interior of a cylindrical furnace lined with firebrick — Oki Temorak — lining interior

Blue cylindrical furnace shells awaiting lining — Oki Temorak — shells before lining

Anchored boiler wall prepared for refractory — Siam Kraft — CFB boiler lining

Timber formwork for casting refractory inside a boiler — Siam Kraft — formwork for casting

Demolition of old lining at a cement kiln hood — Siam City Cement — kiln hood

Crew lining the inside of a galvanising pot — POSCO Thailand — CGL pot lining

Lined galvanising pot on the plant floor — POSCO Thailand — pot lined

New Caledonia

Koniambo Nickel SAS — CFB boiler, 21 photographs

Koniambo Nickel SAS, New Caledonia (France)Circulating fluidised-bed boiler refractory works under scaffold. Filed under Boiler Industries as "Koniambo Nickel SAS New Caledonia France (CFB Boiler)". Captions not published.

Exterior of a circulating fluidised-bed boiler plant with blue steel structure — Koniambo — boiler plant

Refractory crew working on boiler internals — Koniambo — lining works

Crew in hard hats under scaffold inside the boiler — Koniambo — under scaffold

Furnace types

What we design, supply and install

Thermaltech files its work under five industries. The counts are the number of job photographs published under each on thermaltech.com.my; the examples are its own captions.

Aluminium

260 photographs · 9 sub-types

Cable, die casting, billet caster, primary aluminium, sheet and foil, aluminium oven, regenerative burner casting, soaking furnace, secondary smelter.

"Complete Relining Of 20 Tons Mechaterm Melting Furnace" — hearth hot face and back-up, above- and below-molten-level walls, roof, precast front pillar
"Assembly the 35 Tons Holding Furnace" — casting, ramming, precast block, wiring termination, test run
Die-casting and holding units "Teco Furnace-200KG/Hr", "Spektra Furnace- 400KG/Hr", "AAC Furnace- 200KG/Hr"; "Full Relining Of Westofen Furnace"; "Furnace Design For Aluminium Recycling"
Aluminium ovens with control panel and HMI; regenerative burner blocks; soaking furnaces with billet stands

Tilting aluminium melting furnace with gantry — Tilting melting furnace — Thermaltech banner photograph

Copper

11 photographs

Induction melting and holding furnaces.

"Complete lining of 24 Tons Melting Furnace"; "Complete Lining of 9 Tons Holding Furnace"
"Second layer of High Alumina Bricks works"; "Lining of Induction Wall"; "Insulating Bricks for Back-Up Lining"; "Lining of Inlet"

High-alumina brick lining of a copper induction furnace — Copper induction furnace — high-alumina brick courses

Cement

18 photographs

Coolers, bullnoses, kiln hoods and burner pipes.

"Installing the Precast Block"; "Installing Anchoring System"; "Anchoring System & Ceramic Fibre Works"
"Installing Steel Mould Before Casting"; "Vibrating Castable"; "Complete Casting the Burner Pipe"
"Complete Install of 1 Unit CVF" (Holcim, Vietnam); demolition of cooler, bullnose and kiln hood lining (Siam City Cement)

Completed precast block lining ring — Precast-block lining — Holcim, Vietnam

Steel

52 photographs

Heat-treatment furnaces, burner walls and galvanising-line pots.

"Full Relining Side Wall and Roof for AISS"; "Complete Casting Side Wall for Kenzen"; "Brick Lining for Kenzen"; "Anchor Brick System"
"Ramming Job for Burner Wall"; "Expension Joint for Burner Wall"; "Insulating Brick and Calsium Silicate Board Jobs"
"Roof Fibre Condition Before Dismantle" through "Installation Ceramic Fibre Blanket" and "Complete Relining" (PT Citra Tubindo); CGL pot lining (POSCO Thailand)

Ceramic fibre roof lining of a heat-treatment furnace — Ceramic fibre roof — PT Citra Tubindo, Batam

Boiler

53 photographs

Circulating fluidised-bed boilers and cyclones.

Koniambo Nickel SAS, New Caledonia (CFB boiler); Siam Kraft (Siam Cement Group); Unicore Pasir Gudang
"Scaff Folding and Mould Making"; "Ramming Job for Back-Up Lining"; "Cleaning the Surface for Back-Up Lining"; "Bricks Lining Works"

Refractory works inside a boiler cyclone — Cyclone lining — Siam Kraft, Thailand

Materials and services

New plants, upgrades and repairs — in Thermaltech's own words

"Thermaltech Solutions can design, supply and install refractory in new plants as well upgrade and repair existing units. Our close working relationship with specialist design engineers from our principal such as Morgan Thermal Ceramics (UK), Vesuvius (M'sia), Hasle Refractory (Denmark) and Calderys (China) means we can offer cost effective and innovative solutions to any refractory and improved performances." About page, thermaltech.com.my

"Thermaltech Solutions provides the most experienced supervisor, operators to execute all type of refractory installation. This includes ceramics fiber, insulating firebrick, conventional bricks, lightweight and dense gunning or casting grades and high technology low cement and not-wetting cement products." About page, thermaltech.com.my

Design and installation

For clients who do not have the resources or skill in-house to implement a thermal solution — from design through supply to installation and commissioning. (Services page.)

Maintenance and troubleshooting

For clients who do not have the right tools, staff or skill to diagnose the problem they are facing — inspection, diagnosis and repair of existing linings. (Services page.)

GroupThermaltech Group — Thermaltech Solutions Sdn Bhd (872127-P) and Heat-Tech Instruments, both at the Klang works
Experience"Over 20 years since 1991" (About page)
PrincipalsMorgan Thermal Ceramics (UK) · Vesuvius (Malaysia) · Hasle Refractory (Denmark) · Calderys (China)
MaterialsCeramic fibre · insulating firebrick · conventional brick · lightweight and dense gunning and casting grades · low-cement and non-wetting castables · precast blocks · anchoring systems
Team"Management, sales and technical teams are all from technical background" (About). Names and roles owner to confirm
CertificationsNone published on the current site owner to confirm

Quotation

Tell us the furnace. We will come and look.

A refractory quotation starts with the furnace type, its capacity, the existing lining and when the plant can be shut down. Send those four things by whichever route suits you.

WhatsApp +6012-311 9862The mobile number published on thermaltech.com.my Call +603-3344 6725Klang works · fax +603-3344 6720 · office hours owner to confirm daniel@thermaltech.com.myAttach drawings or photographs of the existing lining

Thermaltech Solutions Sdn Bhd (Factory)
31, Lorong Sungai Puloh 1A/KU6, Taman Teknologi Gemilang,
Kawasan Perindustrian Sungai Puloh, 42100 Klang, Selangor, Malaysia.

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Existing lining and the problem

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This preview is the homepage. The paid build delivers the full site below — every project album as its own page, indexed by country and furnace type, with the quotation form live.

Home — project atlas live in this preview
Projects — one page per album (14) included
Furnace types — aluminium, copper, cement, steel, boiler included
Materials and services included
About Thermaltech Group included
Contact and quotation included